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Designation (EN AW) Series Temper Rm (MPa) Rp0.2 (MPa) A5 (%) HB Machinability Weldability Typical applications

Notes & design guidelines

Temper designation system

OAnnealed — lowest strength, highest ductility
H1xStrain hardened only (H12 = ¼ hard, H14 = ½ hard, H18 = full hard)
H3xStrain hardened + stabilised (5xxx series)
T4Solution treated + naturally aged (room temp.)
T6Solution treated + artificially aged (peak strength)
T651T6 + stress relieved by stretching
T73Over-aged — lower strength, better SCC resistance (7xxx)
T3Solution treated + cold worked + naturally aged (2xxx)

1xxx — Commercially pure aluminium

≥ 99 % Al. Excellent corrosion resistance and electrical conductivity. Very low strength — not suitable for structural loads. Excellent formability and weldability. Used in foil, capacitors, chemical vessels and electrical conductors.

2xxx — Al-Cu (heat treatable)

High strength after heat treatment (T3/T4/T6). Poor weldability — susceptible to hot cracking and intergranular corrosion in the heat-affected zone. Typically protected by anodising or cladding. Workhorse of aerospace structures (2024, 2017A).

5xxx — Al-Mg (non-heat-treatable)

Strengthened by cold working (H-tempers). Excellent corrosion resistance in marine environments. Good weldability — the preferred series for welded structures, shipbuilding and cryogenic tanks. Prone to work hardening during machining.

6xxx — Al-Mg-Si (heat treatable)

The engineering workhorse. Good strength, excellent extrudability, anodising response and machinability. 6082-T6 is the most common structural aluminium in Europe; 6061-T6 dominates in North America. Both are CNC machining standards.

7xxx — Al-Zn (heat treatable)

Highest strength of all aluminium alloys. Susceptible to stress corrosion cracking (SCC) — T73/T7351 tempers trade some strength for better SCC resistance. Practically not weldable by conventional methods. Used in aerospace primary structures, high-performance sports equipment and tooling plates.